Inspecting Fired Heaters with Plug Headers: Obtaining Complete Data to Maximize Life
By: Quest Integrity
As featured in Hydrocarbon Processing.
Recent advances in ultrasonic-based intelligent pig technology allows for the inspection of fired heater coils that include plug headers, without requiring costly coil modifications such as radial or deflector inserts.
How to Assess Pipeline Anomalies and Effectively Prioritise Pipeline-Integrity Digs
By: Ian Smith, Senior Consulting Engineer, Quest Integrity
As seen in the December 2014 issue of Pipelines International
Quest Integrity Group was recently contracted by the pipeline-integrity department of an offshore offloading facility to perform an ultrasonic in-line inspection of a 4 inch pipeline. By employing advanced engineering technology, the company was able to reduce the integrity department’s pipeline-integrity digs from 16 to three, saving time and money.
Effective Integrity Management Programs for Steam Reformers
By: Kelsey Hevner,Technical Advisor - Syngas at Quest Integrity Group
As seen in the Nov-Dec 2014 issue of Inspectioneering Journal
An effective integrity management program for steam reformers that focuses on tube integrity encompasses these essential parts: inspection, data analysis, and remaining life assessment.
Achieving a Comprehensive Fired Heater Health Monitoring Program
By: Tim Hill, Principal Consulting Engineer, Quest Integrity
As seen in the September/October 2014 edition of Inspectioneering Journal
IR thermometry is an excellent diagnostic tool for detecting tube hot spots from internal fouling or non-uniform heat distribution in fired heaters, but to ensure the full capability of IR thermometry, operators should employ the right instruments for the job and implement a proven methodology to measure accurate temperatures in a repeatable process.
Convection Section Failure Analysis and Fitness-for-Service Assessment for an Ammonia Plant
By: James R. Widrig, Quest Integrity Group and Neil Schroetlin, Dakota Gasification Company
As published by the 2014 AIChE Annual Safety in Ammonia Plants and Related Facilities Symposium
A brittle fracture failure of several HK-40 tubes occured in the convection section of an ammonia plant feed gas heater. A failure analysis and API 579 Fitness-for-Service assessment were performed to determine the mode of failure and to determine the remaining life of the HK-40 tubes. This information provided the operator with a sound basis to evaluate the business and safety risks of continued operation until long-term repairs and system improvements could be implemented.
Alleviating the Challenges of Type B Inspections
By: Ron Kessler, RDVI Business Development North America
As seen in the July-August issue of Tank Storage Magazine
Historically, inspections for IFR Type B failures required a manned entry into the vessel. A confined space entry of this nature requires extensive planning and must be supported with product transfer, supplied air and an extensive lockout/tagout (LOTO) effort. However, a new solution utilizing remote digital video inspection (RDVI) techniques is now available for single seal tanks to alleviate the challenges associated with IFR Type B inspections.
Improving Reformer Pigtail Reliability
By: Nitrogen + Syngas with contributions from Quest Integrity's Charles Thomas and Matt Smillie
As seen in the July-August 2014 issue of Nitrogen + Syngas
Previously reformer outlet pigtails were considered standalone components with a nominal 100,000 hour lifespan. With improvements in reformer tube metallurgy and manufacture, pigtails are now seen as a weak link and often require replacement before the reformer tubes and manifolds. There is a strong incentive to improve pigtail reliability and lifespan, taking into account all the key factors, from design to material selection, metallurgy, grain size distribution, quality control or inspection techniques, and all the major focal points during the life cycle of these components.
The Perfect Match, Laser Scanning and Fitness-For-Service
By: 4Z and Quest Integrity Group
As seen in the June 2014 issue of Corrosion & Materials and the July/August 2014 issue of Industrial Eye
4Z and Quest Integrity Group have recently agreed to provide integrated services, combining the laser scanning, inspection and modeling services provided by 4Z with the fitness-for-service and remaining life assessment by Quest Integrity Group.
LifeQuest™ Pipeline Version 3.1 Release
LifeQuest™ Pipeline version 3.1 was released on June 16, 2014 and includes many performance and usability updates. The most notable updates include a redesigned Dig Sheet and significantly improved Feature Spreadsheet.
Inspección de Tubos en Hornos o Calentadores y la Evaluación de Vida Remanente
Por: Rich Roberts, Vice-Presidente y Gerente General, Quest Integrity Group
Como se ve en el volume de Mayo/Junio 2014 del Inspectioneering Journal
El entender las variaciones asociadas con el análisis de vida remanente de los tubos de hornos o calentadores, es un elemento crítico para la calidad y la exactitud de sus predicciones. La siguiente entrevista con Rich Roberts, entrega respuestas a algunas de las consultas de nuestros lectores, respecto a estas herramientas pequeñas, de diseño muy especializado, con tecnología de END, que pueden inspeccionar casi el total de la superficie de un tubo, desde su interior.
Heater Tube Inspection and Remnant Life Evaluation
By: Rich Roberts, Vice President and General Manager, Quest Integrity Group
As seen in the May/June 2014 issue of Inspectioneering Journal
Understanding the uncertainties associated with heater tube remaining life analysis is critical to the quality and accuracy of your predictions. The following interview with Rich Roberts provides answers to some of the questions our readers have about small, specially designed pigs carrying NDE technologies that can inspect nearly every area of a tube from the ID.
Problem Solving in the North Sea
By: Stefan Papenfuss, Vice President, Pipeline Resources
As seen in the August 2014 issue of World Pipelines Magazine
This is a case study of a challenging offshore pipeline inspection project in The Netherlands that was successfully completed in one run, despite extreme low-flow conditions and a vertical launch on the platform deck.
Critical Spares - Who Needs Them and When?
By: Stephen Rowbotham, Quest Integrity NZL Ltd.
As seen in the Jan-March 2014 issue of Energy Generation Magazine
Critical part assessment is an integral part of a facilities equipment integrity management system. As a plant ages and personnel changes, the existence of critical spares can become a mystery, especially if systems and policies are not in place to monitor and maintain the parts.
RDVI™ Technology Applied to Floating Roof Tanks
By: Ron Kessler, RDVI Business Development North America, Quest Integrity Group
As seen in the April 2014 edition of BIC Magazine
RDVI is a minimally evasive visual inspection technique that may be safely deployed to inspect for IFR Type B failures on single seal tanks.
ILI Technology Helps Ensure Terminal and Station IM-System Success
By: Ron Maurier, Manager – Pipeline Integrity Management, Quest Integrity Group and
Dan Revelle, Sr. Consulting Engineer, Quest Integrity Group
As seen in the March-April 2014 issue of Inspectioneering Journal
New inline inspections and integrity management systems allow operators to understand the complexities and economics of terminals’ and station’s complex aging pipeline infrastructure.
Case Studies in the Application of Advanced Technology to Pipeline Flaw Assessment
By: Ted L. Anderson, Chief Technology Officer and Ian Smith, Senior Consulting Engineer at Quest Integrity
This paper was presented at the PPIM Conference in Houston, Texas February 2014
When it comes to evaluating flaws and other damage detected by ILI and other means, much of the pipeline industry still relies on simplified assessment methodologies that don’t take advantage of all data sources and improved understanding of failure mechanisms. This paper makes the case that adopting new technologies for flaw assessment is overdue, as these technological advances will be beneficial to the industry.
TVA Pressure Boundary Inspection Program
By: Eric Scheibler, Consulting Engineer, Quest Integrity Group
and Susan Smelley, General Manager Hydropower Generation, TVA
Presented at the CEATI Hydro Workshop in Palm Desert, CA March 19-20, 2014
Tennessee Valley Authority (TVA) wanted to develop a long-term inspection program for critical equipment
associated with the pressure boundaries along the waterway at Raccoon Mountain Pumped Storage Facility.
Drain Piping Inspection at the Palo Verde Nuclear Generating Station
Arizona Public Services' Palo Verde Nuclear Plant located near Phoenix, Arizona contains a complex, interconnected network of waste drain piping between 3 large tanks in the chemical and volume control system making access for internal and external inspections difficult.
When Bad Things Happen to Good Pressure Vessels: A Story of Localized Metal Loss
By: Michael Turnquist, Consulting Engineer - Advanced Engineering, Quest Integrity Group
As seen in the Nov-Dec 2013 issue of Inspectioneering Journal
While there are many types of damage mechanisms that can occur in a piece of equipment, localized metal loss is one of the most common. If an inspection reveals that metal loss has occurred, many questions are raised: Can I continue operating? If so, for how long? Is a repair needed right away? Finding a solution to these questions can be difficult and costly. However, a solution can be reached through the application of finite element analysis (FEA) as outlined in API 579/ASME FFS-1 Fitness for Service1.
High Resolution Ultrasonic In-Line Inspection for Non-Scrapable Pipelines
By: Saeed F. Farea, Saudi Aramco and Mohamed Al-Hamad, Quest Integrity
This paper was presented at the October 2013 Best Practices in Pipeline Operations & Integrity Management Conference in Bahrain
The Inspection Department at Saudi Aramco introduced several initiatives to address the challenge of ILI for non-scrapable pipelines and evaluated several NDT techniques. Among the validated technologies were several ILI tools that the department implemented as an effective methodology to maintain pipeline integrity.